Your Factory Is Losing 25% of Its Output. We Can Prove It.
Real-time OEE analytics, AI-powered maintenance, lean manufacturing tools, and automated reporting — in one platform. Upload a shift report and see your full dashboard in 30 seconds.
73%
OEE Score
↑ +12% this month
89%
Availability
↑ Uptime improving
81%
Performance
↑ Speed losses down
97%
Quality Rate
↑ Defects at record low
85%
World-class OEE benchmark we help you reach
21
Lean and Six Sigma tools built in
30s
To upload a shift and see your full OEE
5×
Typical ROI versus cost in the first year
The Problem
Most African Factories Are Flying Blind
Without real data, you cannot improve what you cannot measure. The result is the same everywhere: reactive management, invisible losses, and missed targets.
📋
Paper-Based Reporting
Shift reports written by hand. Data sits in notebooks, never aggregated, never acted on.
✗ Hours of entry, zero insight
✓ Upload one file, full OEE in 30 seconds
🔧
Reactive Maintenance
Machines break unexpectedly. Nobody tracks which machines fail most or what it costs.
✗ Breakdown surprises, no repair history
✓ MTBF tracking, AI fault diagnosis
📉
Quality Escapes
Defect counts get written down but never studied. The same problems repeat every month.
✗ Reactive checks, repeated defects
✓ SPC charts, FMEA, RCA tools
💰
Invisible Downtime Cost
Nobody knows how much each breakdown costs in lost production. So nobody fixes it properly.
✗ Downtime never quantified
✓ Every event tracked, costed, and ranked
What You Get
Everything Your Factory Needs, Nothing It Does Not
21 integrated tools across production, quality, maintenance, and continuous improvement.
📊
Real-Time OEE Dashboard
Upload any shift report. OEE, Availability, Performance, Quality calculated instantly. Auto-benchmarked against 85% world-class standard.
All Tiers
🏭
Asset Register + QR Codes
Complete machine database. Generate QR labels for every asset. Scan to pull up full history and maintenance records instantly.
All Tiers
📋
Work Order Management
Kanban maintenance board with AI fault diagnosis. Auto-creates tickets from every unplanned downtime event in your shift data.
All Tiers
📉
SPC Control Charts
X-bar and R charts with UCL/LCL at 3 sigma. Know when a process is drifting before it fails. Cp/Cpk capability analysis included.
Pro + Enterprise
🤖
AI-Powered Diagnostics
Describe a fault, get root cause suggestions and repair steps. AI spare parts reorder analysis. Powered by Claude AI.
All Tiers
📧
Weekly OEE Email Digest
Every Monday at 7am your team receives a full OEE summary, downtime total, and week-on-week trends. Automatically, forever.
All Tiers
⚠
FMEA + DMAIC + RCA
Full Six Sigma toolkit. Failure Mode analysis, structured improvement projects, 5-Why root cause — all in one place.
Enterprise
🔩
Spare Parts Inventory
Real-time stock levels with minimum quantity alerts. Auto-deducts when work orders close. Synced to cloud automatically.
All Tiers
📈
Shift History and Trends
Every shift saved. OEE trend charts over weeks and months. Day vs night shift comparisons. Export to Excel or PDF for board reports.
Pro + Enterprise
How It Works
Up and Running in Under 10 Minutes
No installation, no IT team, no hardware. Just a browser and your shift data.
1
Register your factory
Create an account in 60 seconds. Factory name, industry, contact details. Your 30-day Enterprise trial starts immediately. No credit card required to start.
2
Download the shift template
Get the Manufiq Excel template. Supervisors fill it in during or after each shift — production targets, actuals, downtime events, quality observations. Under 5 minutes per shift.
3
Upload and see your OEE
Click Upload Shift, select the file, and your full dashboard populates in 30 seconds. Every metric calculated. Every downtime event catalogued. Every product line compared against target.
4
Act on the data
Work orders auto-created from downtime. Lean tools pre-populated with your shift data. AI diagnoses faults. Your factory starts improving the moment data is in the system.
Pricing
Less Than the Monthly Salary of One Production Engineer
First month completely free. Full Enterprise access. No credit card needed to start.
Starter
KES 15,000 /mo
First month free
The lowest-cost way to see your real OEE. Built for single-shift workshops testing the waters.
OEE Dashboard (A × P × Q)
Six Big Losses analysis
Shift Calendar
PDF shift reports
2 AI analyses / day
Basic
KES 30,000 /mo
First month free
Same dashboard as Starter, with more daily AI headroom for growing operations.
Everything in Starter
5 AI analyses / day
Custom metrics tracking
Excel report export
MOST POPULAR
Pro
KES 50,000 /mo
First month free
For multi-shift operations that need maintenance, assets, and trend analytics.
Everything in Basic
Full Shift History and Trends
Work Orders + AI Diagnosis
Asset Register + QR Codes
Spare Parts Inventory
Andon Board (Digital)
MTBF / MTTR Reliability
SPC Charts, Cp/Cpk, Kaizen, 5S
Enterprise
KES 100,000 /mo
First month free
The full Six Sigma suite for structured continuous improvement programs.
Everything in Pro
FMEA Worksheet
DMAIC Project Tracker
Root Cause Analysis
Hoshin Kanri Goals
Heijunka Leveling Board
Start Improving Your OEE Today
30-day free trial. Full Enterprise access. No credit card required. Your factory data is private, encrypted, and owned by you.
⚠️
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👁 VIEW ONLY MODE — All editing is disabled. You are viewing live factory data in read-only mode.
No shift loaded — upload a file to begin.
Overall OEE
—
World class: ≥85%
DPMO
—
SIGMA LEVEL
—
Availability
—
Performance
—
Quality Rate
—
Production Output
Upload file to see production data
Time Utilisation (hrs)
Upload file to see time breakdown
Six Big Losses — Time Waterfall
Downtime Events
No data loaded
Alerts & Flags
No data loaded
Quality Issues Log
No data loaded
Custom Metrics
No data loaded
Six Big Losses Analysis (Six Sigma Framework)
Upload a shift file to see Six Big Losses breakdown
📈
Build Your Trend History
Upload your shift report from the Dashboard — it will be automatically saved to history.
After 3+ shifts you'll see OEE trends, predictive maintenance signals, and pattern analysis.
📊
OEE Trend Charts
🤖
AI Predictive Signals
🔧
MTBF/MTTR Tracking
No trend data yet — save more shifts to see charts.
OEE Trend — Last 14 Shifts
Availability / Performance / Quality Trends
Downtime Trend (hrs)
Shift History Log
Upload your first shift report to begin building history.
Track maintenance work orders and improvement tasks across their lifecycle.
📋 Backlog0
⚙️ In Progress0
✅ Done0
0/100
No assessment yet — score each pillar below
Recommended Actions
Complete the audit above to see recommendations.
0
Open
0
In Progress
0
Completed
0
Total Ideas
Log Improvement Idea
Improvement Log (PDCA Tracker)
No ideas logged yet.
🧪
BETA — Hoshin Kanri
This module is in active development. Data entered here is saved but the feature set is still evolving. Enterprise plan customers get priority access to new capabilities as they ship.
Define your factory's strategic objectives and cascade them into measurable KPIs. This is the framework that aligns every improvement activity — from Kaizen to DMAIC — to your business goals.
Goal Achievement Overview
About Andon
Andon is a visual management system from the Toyota Production System. It makes the current status of every production station immediately visible to everyone on the floor. Green = running normally. Yellow = minor issue/warning. Red = stopped/assistance needed. Blue = planned changeover. Click any station to change its status and log a note.
Add Poka-Yoke Device
Poka-Yoke (mistake-proofing) prevents defects from occurring or escaping detection. Log all error-proofing devices and mechanisms in your factory here.
Error-Proofing Device Register
No Poka-Yoke devices logged yet.
🧪
BETA — Heijunka Board
This module is in active development. Data entered here is saved but the feature set is still evolving. Enterprise plan customers get priority access to new capabilities as they ship.
Heijunka — Production Leveling Board
Heijunka evens out the volume and variety of production over time, reducing waste from overproduction and enabling smooth flow. Enter products and time periods, then fill in target quantities for each cell.
Project Name
DMAIC is a structured Six Sigma improvement project. Upload your shift data and the AI will suggest a project focus. Then work through Define → Measure → Analyse → Improve → Control phases below.
Select a phase above to view tasks
Pareto Analysis — Defect Prioritisation
Upload a shift with quality data to enable Pareto analysis (minimum 5 quality events).
RPN = Severity (1–10) × Occurrence (1–10) × Detection (1–10) Severity: impact of the failure. Occurrence: frequency of the cause. Detection: ability of current controls to find it.
No failure modes yet. Click "+ Add Failure Mode" to start.
Problem Statement
5-Why Analysis
✓ Root Cause Identified
Saved Analyses
No analyses saved yet.
Ishikawa (Fishbone) Diagram
Enter a cause for each category. The diagram updates live.
🤖 Auto-seeded from shift data. Measurements generated from your production quality rates. Adjust spec limits for your process.
SPC Chart Configuration
Statistical Process Control monitors your process over time and detects when variation shifts beyond normal bounds. Upload a shift to auto-seed data, or configure manually below.
X-bar Chart (Process Mean)
R Chart (Process Range)
Process Capability (Cp / Cpk)
Enter USL and LSL above, then plot to see capability indices.
—
MTBF
Mean Time Between Failures
—
MTTR
Mean Time To Repair
—
Equip. Availability
MTBF / (MTBF + MTTR)
—
Total Failures
Unplanned downtime events
Machine Reliability Breakdown
Calculated from all saved shift history. Save more shifts to improve accuracy of MTBF/MTTR estimates.
Save shifts from the Dashboard to calculate reliability metrics.
⚡ Values auto-seeded from your shift quality data. Mean = shift quality rate. Update USL/LSL with your actual process specification limits for accurate results.
Process Capability Calculator — Cp & Cpk
Cp measures whether your process spread fits within the specification width (ignores centering). Cpk accounts for both spread and process centering — this is the critical metric. Targets: Cpk ≥ 1.33 (Four Sigma) for most processes. Cpk ≥ 1.67 (Five Sigma) for critical processes.
Process Distribution Curve
Enter values above and calculate to see the distribution.
⚖️
Shift Comparison
Save at least 2 shifts to compare performance across shifts.
Compare Shifts
OEE Component Comparison
Downtime Comparison
Side-by-Side Detail
Tasks Due This Month
📦 Your Data & History
All shift data, assets, work orders, and spare parts are stored securely in your Manufiq cloud database (Supabase PostgreSQL). Encrypted, backed up daily, accessible from any device.
Your full history is downloadable anytime as an Excel file with separate sheets for Shifts, Assets, Work Orders, and Spare Parts.
Account
Factory:— Email:— Package:— Pilot Status:—
Company ID — Multi-User Access
Your Company ID is a unique identifier for your factory account. Share it with supervisors, managers, or team members so they can access your factory data after registering their own account. Each person registers individually, then enters this code to link to your factory.
YOUR COMPANY ID
——
Share this 8-character code with your team. They register at manufiq.pages.dev, then enter this code during setup to join your factory workspace.
Change Password
Change Email
A verification link will be sent to both your old and new email addresses. Click both links to confirm the change.
Change Package
You can change your package at any time during your pilot. Changes take effect immediately. Contact Geoffrey before your pilot ends to lock in your rate.
MANUFIQ
MANUFIQ